The
target of this project is to make a Pneumatic system controlled by classical
control that stamps two different products (represented as blue and red and
sorts them according to their type. The horizontal cylinder will control the
slider holding the two vertical cylinders. The two vertical cylinders will have
two different stamps to stamp the red or blue product respectively based on the
detection of the color sensor..
The signal is sent to the Arduino and according to the algorithm of the code, a signal is sent to the relay with the corresponding. The signal from the corresponding relay is passed on the relay of the corresponding vertical piston to stamp the equivalent product.
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Commercial
/ custom made - quantity |
Component details and description |
Component needs |
Reed
switches belts |
Quantity: 6 |
The
belts are used to hold the reed switches in place onto the magnetic cylinders |
----------------------------------------- |
T-connector
|
Quantity: 5 |
Common
air supply for the cylinders |
|
Industrial
V-slot 20mm x 20mm aluminum extrusion rail profile |
commercial Quantity: -
4 x 48 cm -
4 x 30 cm -
4 x 38 cm -
4 x 40 cm -
4 x15 cm -
3 x12 cm -
2 x18 cm |
V-slot
is the basic structure unit of the project’s frame, it has constant
cross-sectional area 20x20 mm2 and comes with different lengths as
needed |
Used to
build the project frame and the end-effector holding mechanism, also used to
place the product on so that the sensor can identify it |
Industrial
V-slot 20mm x 40mm aluminum extrusion rail profile |
commercial Quantity: -
1 x 18 cm -
1 x31 cm |
V-slot
is the basic structure unit of the project’s frame, it has constant cross-sectional
area 20x20 mm2 and comes with different lengths as needed |
Used to
build the project frame and the end-effector holding mechanism, also used to
place the product on so that the sensor can identify it |
Magnetic
pneumatic cylinders (32mm x 100 mm) , round cylinders |
Commercial
Quantity: -
3 |
Pneumatic
cylinders are used as the actuation in our project, Magnetic because we are
using reed switches. |
One
cylinder to move the matching stamping cylinder with their relative product
and other two are used to stamp the products |
Reed
switch 24V |
Commercial
Quantity: -
6 |
Reed
switches acts as electromagnetic sensors and are placed on the cylinder, with
a specific type of belt ( metal or plastic afeez) |
they are
placed on the magnetic pneumatic cylinder so that it has the ON state when a
magnetic field from the piston cylinder is obtained |
V-slot L
joints |
Commercial
Quantity: -
53 |
Aluminum
joints that can fix two V-slot members together perpendicularly, using L N
bolts of a specific size |
Fixes
the frame members together as f it is welded, the advantage that it can be
fastened and loosened easily |
Color
sensor |
Commercial
Quantity: -
1 |
Sensor
that can identify the colors of 6 different colors, and outputs a 5v signal
at the identified color port |
Used to
identify the products color so that the system can start the stamping process
|
L N
bolts |
Commercial Quantity: -
95 x 4mm |
Bolts
that are used with the L joints to fix the members together |
--------------------------------------- |
5/2
direction control valve, electrically actuated |
Commercial
Quantity: -
3 |
Used to control the expansion
and retraction of pneumatic cylinders, depends on electric signals received
to do the expansion or the retraction |
control
the expansion and the retraction of the cylinders electrically |
Nuts |
Commercial
Quantity: -
6 x 22mm -
8 x 6 mm |
Nuts are
used to fasten the cylinder ends to the fixed bracket |
-----------------------------------------
|
Rods |
Commercial
Quantity: -
8 x 6 mm |
Used to connect
the upper and lower sheet brackets fixing the vertical cylinders, used as
rails for the horizontal moving end effector |
---------------------------------------- |
Pneumatic
hoses |
Commercial Quantity: -
2 m |
Used to
connect the cylinders to valves and valves to the air supply |
----------------------------------------- |
Hose
joints |
Commercial Quantity: -
12 |
Used as
joints to connect the pneumatic hoses to their referred holes |
---------------------------------------- |
cylinder
fixation brackets |
Custom
made Quantity: -
2 |
Used
with the nuts to fasten the cylinder to the sheet fixed on the frame members |
----------------------------------------- |
Horizontal
cylinder fixation sheet |
Custom
made Quantity: -
1 x 3 mm thickness |
Used
with the cylinder fixation brackets, to fasten the cylinder and is attached
to the frame members with LN bolts |
---------------------------------------- |
Upper
and lower vertical cylinder fixation |
Custom
made Quantity: -
4 x 3mm thickness |
Used with the vertical cylinders
to fix the cylinder to the end effector bracket |
----------------------------------------- |
Sensor
holder |
Custom
made Quantity: -
1 |
Used to
hold the cylinder |
----------------------------------------
|
Solenoid
valve |
Quantity: 6 |
Used as
a converter to link between the pneumatic hoses ,the cylinder inlet and
outlet holes. |
----------------------------------------- |
Notes:
- Most of the custom-made parts are made out of the aluminum sheet metal where it is initially countered then cut into the wanted shape then if there are holes, drill is used to drill the holes and use the bending machine to bend the sheet to form the brackets of needed.
Pneumatic Circuit
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