مشروع كنترول Stamping sorter system.

مشروع كنترول Stamping sorter system.

The target of this project is to make a Pneumatic system controlled by classical control that stamps two different products (represented as blue and red and sorts them according to their type. The horizontal cylinder will control the slider holding the two vertical cylinders. The two vertical cylinders will have two different stamps to stamp the red or blue product respectively based on the detection of the color sensor..

 

The signal is sent to the Arduino and according to the algorithm of the code, a signal is sent to the relay with the corresponding. The signal from the corresponding relay is passed on the relay of the corresponding vertical piston to stamp the equivalent product.

 

 

 

 

 

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Commercial / custom made - quantity

Component details and description

Component needs

Reed switches belts

Quantity:

6

The belts are used to hold the reed switches in place onto the magnetic cylinders

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T-connector

Quantity:

5

Common air supply for the cylinders

 

Industrial V-slot 20mm x 20mm aluminum extrusion rail profile 

commercial

Quantity:

-        4 x 48 cm

-        4 x 30 cm

-        4 x 38 cm

-        4 x 40 cm

-        4 x15 cm

-        3 x12 cm

-        2 x18 cm 

V-slot is the basic structure unit of the project’s frame, it has constant cross-sectional area 20x20 mm2 and comes with different lengths as needed

Used to build the project frame and the end-effector holding mechanism, also used to place the product on so that the sensor can identify it

Industrial V-slot 20mm x 40mm aluminum extrusion rail profile 

commercial

Quantity:

-        1 x 18 cm

-        1 x31 cm

V-slot is the basic structure unit of the project’s frame, it has constant cross-sectional area 20x20 mm2 and comes with different lengths as needed

Used to build the project frame and the end-effector holding mechanism, also used to place the product on so that the sensor can identify it

Magnetic pneumatic cylinders (32mm x 100 mm) , round cylinders

Commercial

Quantity:

-        3

Pneumatic cylinders are used as the actuation in our project, Magnetic because we are using reed switches.

One cylinder to move the matching stamping cylinder with their relative product and other two are used to stamp the products

Reed switch 24V

Commercial

Quantity:

-        6

Reed switches acts as electromagnetic sensors and are placed on the cylinder, with a specific type of belt ( metal or plastic afeez)

they are placed on the magnetic pneumatic cylinder so that it has the ON state when a magnetic field from the piston cylinder is obtained

V-slot L joints

Commercial

Quantity:

-        53

Aluminum joints that can fix two V-slot members together perpendicularly, using L N bolts of a specific size

Fixes the frame members together as f it is welded, the advantage that it can be fastened and loosened easily

Color sensor

Commercial

Quantity:

-        1

Sensor that can identify the colors of 6 different colors, and outputs a 5v signal at the identified color port

Used to identify the products color so that the system can start the stamping process

L N bolts

Commercial

Quantity:

-        95 x 4mm

Bolts that are used with the L joints to fix the members together

 

 

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5/2 direction control valve, electrically actuated

Commercial

Quantity:

-        3

Used to control the expansion and retraction of pneumatic cylinders, depends on electric signals received to do the expansion or the retraction

control the expansion and the retraction of the cylinders electrically

Nuts

Commercial

Quantity:

-        6 x 22mm

-        8 x 6 mm

Nuts are used to fasten the cylinder ends to the fixed bracket

 

        

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Rods

Commercial

Quantity:

-        8 x 6 mm

Used to connect the upper and lower sheet brackets fixing the vertical cylinders, used as rails for the horizontal moving end effector

 

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Pneumatic hoses

Commercial

Quantity:

-        2 m

Used to connect the cylinders to valves and valves to the air supply

 

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Hose joints

Commercial

Quantity:

-        12

Used as joints to connect the pneumatic hoses to their referred holes

 

 

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cylinder fixation brackets

Custom made

Quantity:

-        2

Used with the nuts to fasten the cylinder to the sheet fixed on the frame members

 

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Horizontal cylinder fixation sheet

Custom made

Quantity:

-        1 x 3 mm thickness

Used with the cylinder fixation brackets, to fasten the cylinder and is attached to the frame members with LN bolts

 

 

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Upper and lower vertical cylinder fixation

Custom made

Quantity:

-        4 x 3mm thickness

Used with the vertical cylinders to fix the cylinder to the end effector bracket

 

 

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Sensor holder

Custom made

Quantity:

-        1

Used to hold the cylinder

 

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Solenoid valve

Quantity:

6

Used as a converter to link between the pneumatic hoses ,the cylinder inlet and outlet holes.

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Notes:


- Most of the custom-made parts are made out of the aluminum sheet metal where it is initially countered then cut into the wanted shape then if there are holes, drill is used to drill the holes and use the bending machine to bend the sheet to form the brackets of needed.

 

Pneumatic Circuit

مشروع كنترول Stamping sorter system.




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